This manual should be kept near the machine for reference and periodically reviewed by all personnel who will come into contact with it. Register a Free 1 month Trial Account. Photographs, diagrams, notes, cautions, warnings, and detailed descriptions have been included wherever necessary. The side stand switch is operated by the side stand, and kills the engine by preventing ignition. Right Handlebar Switch Leads 5. . Pull the bulb out to prevent damage to the bulb.
Water Pump When the engine is very hot, the pressure valve in 2. When the engine cools d o w n , the 4. Torque - Front Disc Bolts 650A 9. Therefore the cutter must not be used for other purpose than seat repair. Seat Cutter Operating Care: 1. Always stop the engine and do not smoke.
High Beam Indicator Light 7. Replacement Parts Apply silicone grease. Materials and specifications are subject to change without notice. Torque - Primary Gear Nut: 155 N-m 16. If the coolant is brown, iron or steel parts are rusting. Also, check to see that each cotter pin is in place and in good condition.
O Do not remove the dust seal from the inner tube unless it is absolutely necessary. Only press on the race that forms the press fit with the base component to avoid damaging the bearings. Torque - Oil Passage Plug : 25 N-m 2. All pages are printable, so run off what you need and take it with you into the garage or workshop. Summary: The interlock circuit controls the ignition system and the starter system as follows.
Right Handlebar Switch Leads 7. Special tools, gauges, and testers that are necessary when servicing Kawasaki motorcy-. If the seals are not satisfactory, pad wear will increase, and constant pad drag on the disc will raise brake and brake fluid temper- ature. A loss in rotor, or flywheel magnetism, which may be caused by dropping or hitting the alternator, by leaving it near an electromagnetic field, or just by aging, will result in low output. Reserve Tank Vent Hose, 4. A hose should not be hard and brittle, nor should it be soft or swollen.
Oil Pipe Banjo Bolts 13. Turn the impeller counterclockwise during removal, and clockwise during installation. These manuals are your number one source for repair and service information. They could all out and score the cylinder wall. Then push and turn it further in the same direction and remove the cap. Cylinder Jacket the radiator cap allows air and vapor to escape into 3. Grind the seating surface only until it is smooth.
Do not touch the spark plug, ignition coil, or spark plug lead while the engine is running, or you could receive a severe electrical shock. Never reuse old brake fluid. Changing the rear brake fluid is the same as for the front brake. Follow the specific tightening sequence. Torque - Swingarm Pivot Nut: 88 N-m 9.
Shake the chain while it is in the oil so that oil will penetrate to the inside of each roller. Apply a non-permanent locking agent. Turn Signal Relay Interlock Diode Unit Fuse Case Coolant Temperature Switch Thermostatic Fan Switch 10. However, if a battery shows a terminal voltage of higher than 12. If a megger or a meter with a large-capacity battery is used, the regulator will be damaged. O Both damping adjusters must be on the same side.
Clutch release shaft removal damages the oil seal in the clutch cover, necessitating oil seal replacement. Torque - Oil Separator Bolts: 59 N-m 0. Be careful not to mix up these shafts when installing. On the other hand, if the throttle grip has no play, the throttle will be hard to control, and the idle speed will be erratic. The plastigauge indicates the clearance by the amount it is compressed and widened when the parts are assembled.
Torque - Chain Tension Spring Bolt: 15 N-m 1. Tampering does not include temporary or rendering inoperative of devices elements of design in order to perform maintenance. Special Tool - Fork Spring Holder: 57001-1286 O A person should push d o w n the fork spring and another person should insert the fork spring holder. M: Apply molybdenum disulfide grease. A multi-meter other than the Kawasaki Hand Tester may show different readings. Front Left Turn Signal Light 9. If ammeter shows no change in current after 5 minutes, you need a new battery.